Advanced simulation to leverage the true Additive Manufacturing potential – Presented by Olivier Lieater, e-Xtream engineering, at the 3D Printing Design & Engineering Conference, on April 17, 2018, at Brightlands Chemelot Campus, Geleen, The Netherlands.
Additive Manufacturing of polymers is transitioning from rapid prototyping to a true industrial production technique. While it brings valuable opportunities to the industry, such as drastically decreasing the time-to-market of new products or enabling lightweight, multi-material and multi-functional designs, it also comes with a series of challenges for the engineers. The reliability of the mechanical properties of the final part still has some uncertainty and is not fully supported by standard engineering tools. Dimensional accuracy is not always met and cannot be predicted prior to printing.
To support this transition, the engineering workflow which is daily applied for traditional manufacturing processes needs to be replicated and adapted to the additive manufacturing. A holistic simulation approach for additive manufacturing of plastics and composites is proposed, covering material engineering, process simulation and structural engineering of both SLS and FDM. The multiscale material modeling techniques – which are essential to handle the several scales involved in Additive Manufacturing – will be presented and discussed.
The very strong influence of the manufacturing on the material and global component behavior is illustrated in industrial applications and the validity of this integrative approach is demonstrated in several applications, including warpage predictions, the computation of the effective mechanical response of lattices and as-printed part performance simulations (stiffness, strength, …) as a function of the material and the printing process parameters such as toolpath.
Continue reading “Advanced simulation to leverage the true Additive Manufacturing potential – Presented by Olivier Lieater, e-Xtream engineering”
Why does 3D printing matter to Shell? – Presented by Patrick de Winter, Royal Dutch Shell plc, at the 3D Printing Design & Engineering Conference, on April 17, 2018, at Brightlands Chemelot Campus, Geleen, The Netherlands.
What is the value of 3D printing to a company like Shell, what challenges do we see and how do we overcome these? Shell started with 3DP printing in 2011 and since then expanded the capability. In this presentation you will learn where we see value for this technology and how we overcome the challenges.
About Patrick de Winter
Patrick has been working for Shell since 1999 in various IT roles. The last 4 years he’s been part of Shell’s digital innovation team. He is responsible for spotting opportunities for emerging technologies into Shell and bring these ideas to life. He is the lead for 3D printing and also leads the community of Design Thinking practitioners across the company. Patrick has a background in mechanical engineering and business administration.
About Royal Dutch Shell plc
Shell is a global group of energy and petrochemical companies with an average of 92,000 employees in more than 70 countries. We use advanced technologies and take an innovative approach to help build a sustainable energy future. Continue reading “Why does 3D printing matter to Shell? – Presented by Patrick de Winter, Royal Dutch Shell”
Reverse Engineering – Presented by Maarten Oostdam, Owner of Oostdam Engineering, at the 3D Printing Design & Engineering Conference, on April 17, 2018, at Brightlands Chemelot Campus, Geleen, The Netherlands.
Maarten Oostdam, Oostdam Engineering, will talk about Reverse Engineering of a Track (Comet tank 1944).
What drives you?
I want to be the best reverse engineer.
What are the three things you would take with you on a deserted island? Continue reading “Reverse Engineering – Presented by Maarten Oostdam, Oostdam Engineering”
ESI Group is a leading innovator in Virtual Prototyping software and services for manufacturing industries, announces the launch of a 5-year joint research program with the CEU Cardenal Herrera University (CEU-UCH) in Valencia, Spain. The aim of this program is to achieve a significant technological leap in the field of virtual manufacturing of materials through the creation of an Endowed Chair at the University and by facilitating high level training in this field. Continue reading “ESI, Cardenal Herrera University launch joint research program on virtual manufacturing of materials”
A professor of Applied Mechanics at the Eindhoven University of Technology in the Netherlands has developed a model for determining the dimensions and printing speeds needed to keep 3D printed concrete walls stable.
Construction 3D printing is an exciting area of additive manufacturing, but 3D printing with concrete-type materials doesn’t come without its problems. This is basically because 3D printed concrete is asked to do a lot more work than it is used to: while normal concrete deposited in formwork can harden over several weeks, 3D printed concrete needs to carry the burden of the next layer almost immediately after its deposition. Continue reading “TU/e researcher develops mechanistic model to keep 3D printed concrete walls stable”
Let’s say the armrest is broken in your vintage car. As things stand, you would need a lot of luck and persistence to find the right spare part. But in the world of Industrie 4.0 and production with batch sizes of one, you can simply scan the armrest and print it out. This is made possible by the first ever 3D scanner capable of working autonomously and in real time.
Part of the charm of vintage cars is that they stopped making them long ago, so it is special when you do see one out on the roads. If something breaks or stops working in the vehicle, however, this special status quickly becomes a problem, as spare parts are no longer manufactured either. With the advent of Industrie 4.0, this is set to change: manufacturing is turning toward batch sizes of one and individualized production. This is sometimes also referred to as “highly customized mass production.” Continue reading “Autonomous 3D scanner determines 3D printability of objects in real time”
Additive Manufacturing & Artificial Intelligence to transform industries & business models – Interview with Victoria Akinsowon, RP Platform
Victoria Akinsowon is Marketing Manager at RP Platform, United Kingdom. Prior to joining RP Platform as Marketing Manager, she worked at the Daimler headquarters in Stuttgart, Germany. Victoria Akinsowon has a background in languages, having graduated from the University of Cambridge with a BA in French and German. Victoria Akinsowon will speak about Software Automation: The Future of Additive Manufacturing at the 3D Printing Design & Engineering Conference, on Apr 17, in Geleen, The Netherlands.
What drives you?
I am driven by the desire to discover new things: we live in an era where there are endless possibilities, not least in the realm of technological innovations. I am motivated to learn more about how these new fields can enhance and improve the lives of everyone around us. Continue reading “Additive Manufacturing & Artificial Intelligence to transform industries & business models – Interview with Victoria Akinsowon, RP Platform”
3D Printing Design & Engineering Conference welcomes Flam3D as Media Partner
3D printing or ‘additive manufacturing’ is a collection of technologies that make up a product (‘printed’) from a base stock, usually layer per layer. New markets are emerging as the production rates increase and more potential raw materials get developed. It is widely accepted that 3D printing will have a major impact on the way goods are produced and transported. The technology also offers huge opportunities for sustainable production.
Also interested in 3D-printing for your company? Contact us for more information. Continue reading “3D Printing Design & Engineering Conference welcomes Flam3D as Media Partner”
Spare parts stored digitally & 3D printed when needed, a competitive advantage
Five percent of spare parts could currently be stored in digital warehouses. This would make parts more quickly and easily available, while creating considerable cost savings. Digitalisation will also enable individual customisation and an increase in the intelligence of parts.
A two-year project involving companies, and led by VTT Technical Research Centre of Finland and Aalto University, investigated how businesses can gain a competitive advantage from digital spare parts.
Spare parts and all of the related information can be stored and transferred digitally. Availability increases when a new spare part can be 3D-printed according to need, close to the end user.
“Industry now has every opportunity to boost business by making spare parts into a focus area of development. Around five percent of parts can currently be manufactured digitally, according to need. 3D printing technology has reached the stage where high-quality manufacturing is possible,” says Sini Metsä-Kortelainen, VTT’s project manager for the project. Continue reading “Spare parts stored digitally & 3D printed when needed, a competitive advantage (Video)”
Software Automation: The Future of Additive Manufacturing – Presented by Victoria Akinsowon, RP Platform, at the 3D Printing Design & Engineering Conference, on April 17, 2018, at Brightlands Chemelot Campus, Geleen, The Netherlands. Read the interview
As additive manufacturing is increasingly integrated into wider manufacturing systems, companies must find better ways to integrate what have traditionally been disparate and disconnected processes. As we shift further towards Industry 4.0, software automation will play a crucial role in connecting these systems, leading to more streamlined AM workflows, and ultimately transforming current business models and supply chains. Continue reading “Software Automation: The Future of Additive Manufacturing – Presented by Victoria Akinsowon, RP Platform”